Plant Operations Manager Job at Huff Consulting, Henderson, NC

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  • Huff Consulting
  • Henderson, NC

Job Description


Location: Henderson NC

Job Summary:

We are seeking a hands-on, highly skilled Plant Operations Manager to oversee the day-to-day operations of our Ready-Mix Concrete and Block Plant facilities. This position is responsible for ensuring efficient plant operations, equipment maintenance, regulatory compliance, and staff management. The ideal candidate will have a strong technical background in mechanical, hydraulic, and electrical systems, and experience working in a high-paced industrial or manufacturing environment.

Key Responsibilities:

Plant Operations & Maintenance

  • Perform regular inspections and maintenance on concrete plant equipment including batching systems, silos, boilers, air compressors, and conveyors.
  • Troubleshoot and repair hydraulic, electrical, and mechanical systems; coordinate with OEMs like Besser and MPAQ.
  • Manage calibration and functionality checks of batching scales, moisture testers, air pots, slump cones, and other QC equipment.
  • Oversee and document boiler inspections (twice annually), air quality inspections, and chemical/water testing.

Production Management

  • Set and adjust production schedules for both concrete and block manufacturing.
  • Order raw materials including cement, sand, aggregates, and admixtures.
  • Maintain production and batching records, including moisture calculations and load tickets.

Regulatory Compliance & Certifications

  • Ensure compliance with DOT, NCDOT, and OSHA requirements including plant certifications, equipment inspections, and employee safety training.
  • Manage documentation for NCDOT mix designs, SDS sheets, water quality reports, and stormwater permits.
  • Track and maintain technician certifications and schedule recertifications as needed.

Staff & HR Support

  • Assist with hiring, training, and onboarding new employees.
  • Evaluate personnel needs and manage staffing to ensure uninterrupted operations.
  • Support with scheduling, safety meetings, hearing tests, and background/physical checks.
  • Address employee concerns and contribute to an organized and safe workplace.

Logistics & Equipment

  • Track truck maintenance, schedule services, and monitor recall actions.
  • Assist with dispatch and batching during peak periods.
  • Help evaluate and procure new trucks, forklifts, loaders, and batching systems.
  • Ensure parts inventory and sourcing for conveyors, mixers, and other machinery.

General Support

  • Assist mechanics and loader/forklift operations as needed.
  • Respond to job site issues and support concrete quality control (e.g., mix design evaluation, sand performance).
  • Maintain up-to-date logs for block and concrete production, inspections, and preventive maintenance.

Qualifications:

  • 5+ years of experience in concrete manufacturing, plant operations, or a related industry.
  • Strong knowledge of batching systems, hydraulics, electrical control systems (e.g., PLCs), and maintenance practices.
  • Familiarity with NCDOT and OSHA regulations, including plant certification standards.
  • Excellent organizational and leadership skills.
  • Ability to manage multiple tasks and prioritize in a fast-paced environment.
  • Proficiency with troubleshooting equipment and coordinating with external vendors.

Preferred Certifications:

  • NCDOT Batch, Field, and Mix Design Technician Certifications (or willingness to obtain)
  • Forklift Operator Certification
  • OSHA Safety Certification

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